Retail clamshell pack: a printed folding carton with a die-cut window and a thermoformed blister insert holding a chrome shower head

Huanyin
Packaging Group

Custom packaging, built around the whole pack.

Five plants, four manufacturing lines. The retail box, the shipping carton, the thermoformed tray and the foam are specified together, against one drawing.

0 plantsFour in Xiamen, China and one in Thailand
0 linesPrinting, corrugated, thermoforming and foam, under one owner
0The color printing plant. Corrugated added 2017, thermoforming 2019, foam 2024
0 Manufacturing floor across the group

Four lines, one order.

Pick the line that matches what you need now. Send the whole pack when the box, the shipper, the tray and the cushioning have to fit each other.

Printed and retail packaging

Sheet-fed offset press running printed folding cartons
  • Printed folding cartons
  • Gift and rigid boxes
  • Printed mailer boxes
  • Paper bags and printed items

Standard MOQ1,000 per size and style

See printed packaging

Corrugated shipping and transit

Corrugated shipping cartons on the converting line
  • Shipping and master cartons
  • Heavy-duty double wall boxes
  • Paper inserts and dividers
  • UN-marked dangerous goods cartons

Standard MOQ500 per size and style

See corrugated packaging

Blister and thermoformed trays

Black ESD thermoformed PET trays for electronic components
  • Blister and clamshell packs
  • ESD and anti-static component trays
  • PET, PS and PVC trays
  • Thermoformed insert trays

MOQQuoted per project, on its own or with the box

See thermoformed packaging

EPE foam and cushioning

Anti-static pink EPE foam inserts cut for electronics
  • Anti-static EPE for electronics
  • Foam pads and sheets
  • Foam end caps
  • Protective foam sets

MOQQuoted per project, on its own or with the box

See EPE foam packaging

Packaging produced for consumer, electronics and home brands

Four packaging factories under one owner.

The color printing plant was founded in 2003. Corrugated was added in 2017, thermoforming in 2019 and EPE foam in 2024. A pack that needs all four is quoted once, scheduled once and shipped once, instead of being chased across four suppliers.

A national high-tech enterprise, and president unit of the Xiamen Printing Industry Association. Design, manufacturing, warehousing and logistics all sit inside the group.

  • 2003Color printing and folding cartons
  • 2017Corrugated board and shipping cartons
  • 2019Blister and thermoformed trays
  • 2024EPE foam and cushioning

More about the group

The parts of a pack fail at the joints, not in the middle.

Each part is fine on its own. What goes wrong is the fit between them, and it shows up on the packing line rather than in the sample.

Specifying the parts together removes that class of problem. One set of dimensions goes to all four lines, a revision propagates once, and the parts are checked against each other before any tooling is cut.

  • The tray fits the product but not the carton

    Thermoforming and carton design were quoted by two suppliers working from two drawings, and the flange was never checked against the inside dimension of the box.

  • The mailer was sized before the depth changed

    The product grew by 6 mm late in development. The retail box was updated, the shipper was not, and the case count no longer fits the pallet.

  • The foam was cut to a superseded drawing

    Tooling was made from revision B while the box was already at revision C. The foam holds the product, but it will not sit flat inside the carton.

Several kinds of packaging, one shipment.

Packaging is low in value and high in volume, so freight decides whether a small order is worth placing at all. When a product needs a printed box, a shipping carton, a tray and cushioning, the four plants build them to the same schedule and load them on one bill of lading, and the freight is shared across the whole pack instead of falling on each part.

A reorder skips the die and the sampling round, so it costs less and reaches you sooner than the first run.

Standard minimum orderPer size and style

Offset-printed boxes, rigid boxes, paper bags1,000

Flexo-printed shipping cartons500

Thermoformed traysPer project

EPE foamPer project

Thermoformed trays and EPE foam are quoted per project, whether they ship on their own or with the box they protect. Smaller runs are quoted case by case.

Color and structure are held on the floor.

Repeatability is a measurement problem, not a question of care. A run is measured against the approved target while it is still on the press, the board is corrugated in our own plant rather than bought in, and a reorder is matched back to the sample and the die from the first one.

  • Color managementColor held in production with an X-Rite color management system, calibrated to G7.
  • Print qualificationGMI-certified supplier, with certificates on file.
  • Our own corrugatorE and B flute run in house, to the order rather than from stock. Other flutes are specified to the job.
  • FSC boardFSC-certified board is available on request. It is specified and quoted with the job, so certified stock is bought for your run rather than assumed as the default.
  • Approved samples and dies keptA reorder is measured against the sample you signed off and cut from the same die, so it matches the first run.
Sheet-fed offset press line running printed board
Offset press lineThe line most retail cartons run on.
X-Rite spectrophotometer measuring a printed sheet at the press
Press-side color checkEvery run measured against the approved target, not judged by eye.
Base paper reels feeding the corrugator
Board made hereBase paper goes onto our own corrugator rather than arriving as bought-in sheet.
Archive of cutting dies and approved packaging samples
Dies and samples on fileWhat the reorder is checked against.

What the pack has to survive.

The lane, the shelf and the regulation decide the specification more than the product does.

UN certified

Electronics and battery

Cells and packs move as dangerous goods. The color printing plant and the corrugated plant are both UN-certified production facilities for dangerous goods export packaging, and the ESD trays and anti-static foam come off the other two lines.

Electronics and battery packaging

Home, kitchen and bath

Heavy and awkward items that have to survive a shipping lane and still present on a shelf. Rigid retail boxes, double wall shippers and cut foam sets specified against each other.

Heavy-duty double wall boxes

E-commerce and parcel

Packs that ship one at a time and get handled by machines. Printed mailers, right-sized shippers and paper inserts that do the job loose fill used to do.

Printed mailer boxes

Cosmetics and personal care

Tight color and finishing on small parts. Offset-printed cartons with foil and matte lamination, and thermoformed trays that hold a set in place.

Thermoformed insert trays

Start with the product and the pack it needs.

Send what you have. We come back with a dieline and a quote, and a physical sample before you commit to tooling.

Free structural sample within 5 working days. Courier paid by the buyer.

What to send
  • 1Dimensions of the product, or a sample we can measure
  • 2Quantity per size and style
  • 3Destination port or delivery address
  • 4Artwork or a reference pack, if you have one